Metal Fabrication for the Solar Industry
AMG Industries fabricates solar racking, mounting structures, and ground-mount assemblies in Mount Vernon, Ohio. 400-ton Baykal press brake, robotic and hand welding (SMAW, MIG, TIG), AWS and ASTM certified welders, ±0.005" component tolerance, full sub-assembly under one 75,000 sq ft roof.
Trusted by Industry Leaders
Coordinating Three Vendors for One Solar Sub-Assembly?
Solar racking manufacturers and EPC suppliers run into three problems when fabrication is split across multiple shops: rails arrive bent but not welded, brackets ship from a separate stamping vendor, and final assembly happens at a third location. Coordination cost, lead-time risk, and quality drift compound at every handoff.
Multi-Vendor Handoffs
Cut, bend, weld, and assemble split across separate suppliers means every solar sub-assembly waits on the slowest vendor and inherits every other shop's quality drift.
Lead-Time Risk
Ground-mount steel and racking assemblies ship on tight project schedules. A single late vendor pushes an entire utility-scale solar install back days or weeks.
Tolerance Drift
Brackets stamped at one shop, rails bent at another, and welded somewhere else stack tolerance errors. The result is hardware that does not bolt up cleanly in the field.
Integrated Solar Fabrication: Stamp, Cut, Bend, Weld, Wash, Assemble
AMG Industries runs the full solar fabrication chain inside one 75,000 square foot facility in Mount Vernon, Ohio. Twenty stamping presses produce brackets and clamps. Two Mitsubishi fiber lasers cut blanks for rails and ground-mount plates. A 400-ton Baykal press brake bends the heavy-gauge sections. Robotic and hand welding cells join the components into finished solar sub-assemblies. The same floor washes, deburrs, and ships the finished part.
Press Brake Bending for Solar Rails and Ground-Mount Steel
The 400-ton Baykal press brake handles the bending work on solar racking rails, splice plates, and ground-mount steel sections. Component fabrication tolerance holds to ±0.005" or better. Bending happens on carbon steel, stainless, and aluminum sections that come either straight from the laser cell as a flat blank or from the stamping line as a partly formed part.
Welding Solar Sub-Assemblies: SMAW, MIG, and TIG
Welding covers SMAW (stick), GMAW/MIG, and GTAW/TIG processes plus robotic welding cells for repeat-volume solar work. Welders carry AWS and ASTM certifications. Welded solar sub-assemblies include rail-to-bracket joins, ground-mount structural frames, and tracker support weldments. Steel, stainless, and aluminum are all welded in-house. Spot welders and hand welders cover the smaller-format work that does not run economically in the robotic cells.
Assembly, Washing, and Domestic Documentation
Finished solar sub-assemblies move through washing, deburring, and final assembly on the same floor. Clinch nuts and rivnuts for aluminum solar racking go in on dedicated clinching and rivnut equipment, with torque verification on every fastener. Every part ships with material certs and production records out of Mount Vernon, Ohio, which solar developers use to document domestic content under the IRA. AMG holds ISO 9001:2015 certification across the full fabrication chain.
Benefits of Integrated Solar Fabrication at AMG
SINGLE-ROOF FABRICATION
Stamp, cut, bend, weld, wash, and assemble under one 75,000 sq ft roof. No multi-vendor handoffs on solar sub-assemblies.
98%+ ON-TIME DELIVERY
Production schedules hold across solar racking and ground-mount programs. Project schedules ship on time.
CERTIFIED WELDERS
AWS and ASTM certified welders running SMAW, MIG, TIG, and robotic welding on solar sub-assemblies.
Why Solar OEMs Choose AMG for Metal Fabrication
400-Ton Baykal Press Brake
Heavy-gauge bending of solar racking rails, splice plates, and ground-mount steel sections. Component tolerance ±0.005" or better.
SMAW, MIG, and TIG Welding
Stick, MIG, and TIG processes covering carbon steel, stainless, and aluminum solar sub-assemblies. AWS and ASTM certified welders.
Robotic Welding Cells
Robotic welding equipment for repeat-volume solar sub-assemblies. Spot welders and hand welders for smaller-format work.
Solar Sub-Assembly
Cut, stamped, and bent components welded into finished solar racking, mounting structures, and tracker support assemblies.
Aluminum Solar Racking
Clinch nuts and rivnuts installed in aluminum extrusions and racking sections. Pneumatic and hydraulic clinching with torque verification.
Single-Roof Coordination
Twenty stamping presses, two fiber lasers, press brake, welding cells, and assembly under 75,000 sq ft. No multi-vendor delays.
Surface Finishing and Washing
Surface grinding, washing, and deburring on solar parts before shipping. Finished parts ready for field installation.
Domestic Content Support
All fabrication in Mount Vernon, Ohio. Material certs and production records support IRA domestic content documentation.
ISO 9001:2015 Certified
Quality system covers the full fabrication chain on every solar production run. CMM and 3D laser scanning available.
Solar Metal Fabrication Specifications
| Capability | Details |
|---|---|
| Fabrication | Metal Bending: Press brakes, including 400-ton Baykal for demanding tasks Finishing: Surface grinding, washing, deburring Assembly: Complete component assembly, kitting for integration Facility: Advanced brake presses, spot welders, hand welders Upgrades: Recent investments for increased capacity and efficiency |
Solar Industry Manufacturing Insights
How to Compare Metal Fabrication Suppliers and What to Look For
By Melissa Brooks
Thu Jul 24 2025
Learn how to evaluate and compare metal fabrication suppliers with this comprehensive guide covering quality, capabilities, pricing, and more.
Read More
How to Request a Metal Fabrication Quote: What Buyers Need to Know
By Melissa Brooks
Mon Jun 16 2025
Learn the essential steps for requesting accurate metal fabrication quotes, from preparation to comparison. Expert tips to get the best value and avoid common mistakes.
Read More
Commercial Metal Fabrication: Providing Durable Solutions for Industry and Business
By Melissa Brooks
Fri May 30 2025
Discover how commercial metal fabrication delivers durable, custom solutions for industry and business. Learn about key processes, materials, and applications across various sectors.
Read More
Solar Metal Fabrication FAQs
Request a Quote for Solar Fabrication
Send us the assembly drawing or bill of materials. We will come back with fabrication and production pricing for your solar program.
Request a QuoteTrusted by Industry Leaders
